Aurora DM-110i

Inline Non-Contact Emitter Sheet Resistance Measurement

The DM-110i accurately and reliably measures emitter sheet resistance inline at full production speeds. The sensor uses safe reflected infrared light to produce high-resolution characterization of emitter sheet resistance on crystalline silicon wafers.


DM-110i Measurement Pattern
DM-110i Measurement Pattern

Description

The DM-110i measures the emitter sheet resistance within crystalline silicon photovoltaic (PV) wafers. This innovative product is the industry’s most accurate and reliable measurement tool that characterizes diffusion and annealing process results. The DM-110i rapidly performs measurements on a pattern of discrete points on each wafer, as presented by an automated wafer handling system. Its patented technology provides accurate real-time measurements for process control and optimization.

The system can connect to the Aurora’s Visualize™ quality control system for integration of measurements with process tools to provide real-time visualization of intra-furnace dynamics, both spatially and by time. This enables optimization of diffusion and annealing processes.

The DM-110i, along with Aurora’s Visualize™ and ADM™ Control products is designed to enable best practices in sheet resistance quality and process control, supported by Aurora’s industry leading expertise in PV cell fabrication process control.

 

Features

  • Non-contacting continuous emitter sheet resistance measurement
  • Designed for sample-based wafer measurement
  • Rock-solid long-term measurement stability
  • Automatic measurement triggering and wafer tracking
  • Highly accurate and repeatable
  • Compact and easily installed

 

Benefits

  • Allows true characterization of both short – and long-term furnace behavior
  • Eliminates operator error and inconsistencies in offline measurement
  • Minimizes wafer damage caused by handling and four-point probe contact measurement
  • Reduces labor costs associated with offline sampling and SPC charting
  • Rapid payback
  • Simplify production quality and process control operations

 

Specifications

Measurement Range
80 ohm/sq range, within 20 ohm/sq – 200 ohm/sq
Points
≥5 per wafer
Pause Time
None
Wafer Size
125 mm – 225 mm
Wafer Thickness
110 μm – 230 μm
Automation
TCP/IP with JSON or ASCII messaging
MES
TCP/IP or SECS/GEM
Stand-off Distance
3 mm ±0.25 mm (absolute)
Stand-off Variation
±0.25 mm (absolute)
Ambient Temperature
10 – 35 °C
Ambient Humidity
20 – 70 %
Ambient Air Quality
ISO 7 or better
Process Variation
Subject to assessment for each unique application
Power Interface
50/60 Hz, 100-250 VAC